Are you considering a van conversion project and curious about using microcement (aka microconcrete) for a sleek, modern finish? Look no further! In this blog post and tutorial video, we'll dive into the details of our experience with Smartcret microcement in the Concrete Oasis conversion project.

WATCH THE FULL TUTORIAL + REVIEW HERE:

Introduction: Exploring Microcement

There is a lot of curiosity and concern surrounding applying micro cement in a van build.

How durable is it and will it hold up in a flexing and vibrating campervan?

How much does it cost?

Is it hard to apply?

We will be diving deep into what exactly microcement is and highlighting the unique properties that differentiate it from traditional cement, as well as details from our experience regarding its application, cost, and durability.

Tutorial: Step-by-Step Guide

Process overview:

Prepare your substrate (fill holes and cracks, reinforce seams, etc.)
- Tape off your project surface
Apply PRIMER Layer (be sure to use the right primer - Porous or Nonporous, depending on the substrate you’re applying over.
- DRYING TIME: 2-4 HOURS
Apply SMART BASE Layer #1
- Remove the tape before the layer dries
- DRYING TIME: 6-8 HOURS
- Sand with 40-grit sandpaper
- Reapply tape
Apply SMART BASE Layer #2
- Remove the tape before the layer dries
- DRYING TIME: 6-8 HOURS
- Sand with 40-grit sandpaper
- Reapply tape
Apply SMART LISO Layer #1
- Remove the tape before the layer dries
- DRYING TIME: 6-8 HOURS
- Sand with 220-grit sandpaper
- Reapply tape
Apply SMART LISO Layer #2
- Remove the tape before the layer dries
- DRYING TIME: 6-8 HOURS
- Sand with 220-grit sandpaper
- Reapply tape
Apply SMART VARNISH Layers #1 - 4
- DRYING TIME: 2-4 HOURS
- Sand with 400-grit sandpaper ONLY AFTER LAYERS 1 + 2

Tips:

Preparation is Key: We can't stress enough the importance of proper substrate preparation to prevent cracking. Be sure to consider temperature considerations and wear protective gear such as gloves and respirators.
Application Process: Watch the tutorial for tips and techniques on how to apply the different layers of this complicated microcement process.
Temperature and Drying Times: Maintaining optimal temperature conditions during application is crucial to avoid issues with drying times. Smartcret recommends over 20c/68f.

WATCH THE TUTORIAL FOR IN-DEPTH EXPLANATIONS OF HOW TO APPLY YOUR SMARTCRET MICROCEMENT!

Review: Evaluating SMARTCRET as a product for campervans

Now, let's dive into our honest review of SmartCrete based on several categories:

Aesthetics: The reason we went with this product. It looks absolutely stunning! It scores a 10/10 for aesthetics.
Durability: Holds up incredibly well. Very flexible and scratch-resistant. NOT heatproof, do not put hot pans and pots on it. Hot mugs are fine. Held up in off-road conditions. Scores an 8/10 for durability.
Waterproofing: The sealant that Smartcret provides does not create a fully waterproof seal, even though they state that it does. However, the company does offer an industrial-level sealant that works incredibly and seals the material 100%. Save yourself the time and headache, and get this sealant off the bat. For waterproofing, this product scores a 7/10 with the included varnish, and a 10/10 with the additional industrial sealant.
- The industrial sealant: https://www.topciment.com/sheets/Topsealer_WT_Dragon_en.pdf
Ease of Use: This product is NOT easy to use. It is a long, complicated process with a steep learning curve, many steps, and long drying times. If you don’t have time and patience on hand, this product may not be for you. It scores a 4/10 in terms of ease of use.
Price: This product is expensive, and almost doubles in price due to shipping if you are not in Europe. For our build (350 sqft. / 32 sq.m), we spent a total of $2,700 USD. They occasionally have great promotions with huge discounts, so it might be smart to wait for one of those to purchase or to use one of the many US-based microcement suppliers. We give the product a 5/10 on price due to the high shipping costs.
Flexibility and Cracking: This product holds up amazingly and will not crack - as long as it’s used correctly! We made the mistake of trying to cover seams with this product to make everything look like solid pieces of concrete. This was a mistake that led to hairline cracks that we needed to cover later with trim pieces. If you don’t try to get fancy and cover up your seams, this product will never crack. The issue only stems from covering seams of 2 pieces (or more) of wood that are not completely joined together (as in fiberglassed to the point where the two pieces become one). For flexibility and cracking, we give Smartcret an 8/10 score.

Conclusion: Is Microcement Right for Your Van Conversion?

In conclusion, SmartCrete (or other microcement brands) can be an incredible and unique material to use in your campervan, providing stunning aesthetics and impressive durability. However, its difficulty of application and price make it not a suitable product for everyone.

NEED SOME MORE HELP?

WE OFFER CONSULTING TO HELP YOU MAKE THE MOST OF YOUR PROJECT

Using our tried and tested techniques, we will guide you one-on-one for your specific project. We can help you find your design language, choose materials and finishes, or whatever you feel you need a little extra help with.

Whether you're a seasoned DIY enthusiast or embarking on your first van conversion project, microcement offers a versatile and stylish solution worth considering. Join me in my tutorial for an in-depth guide to achieving a stunning microcement finish in your van!

Learn more and book a consulting session here: https://anandalivingexperiences.com/consulting

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A Comprehensive Guide to Microcement in a Camper Van: Tutorial and Review